13.0 SCRFLX TROUBLESHOOTING 1.Symptom => NO DISPLAY INDICATION AFTER CONNECTION OF AC POWER Possible Cause Action Charger connected to low AC voltage. The charger must be connected to either a single phase, or three phase 50 or 60 Hertz ( 2%) AC power source. b)Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. 299 0 obj <>/Filter/FlateDecode/ID[<4334B8E94645554495867010547383D1>]/Index[278 41]/Info 277 0 R/Length 100/Prev 768261/Root 279 0 R/Size 319/Type/XRef/W[1 2 1]>>stream Refer to Appendix A (on page 19) for a complete list of codes. For the first The SCRFLX battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). member exclusive content. TABLE OF CONTENTS TITLE PAGE 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS 2 2.0 INTRODUCTION 3 3.0 RECEIVING CHARGER 3 4.0 LOCATION AND INSTALLATION OF CHARGER 3 4.1 Stacking 3 5.0 AC ELECTRICAL SUPPLY 3 5.1 AC Fuse Mounting 3 5.2 Input Voltage Change 3 5.3 AC Voltage Connections 7 5.4 Ground connection 7 6.0 DC OUTPUT 7 7.0 APPLICATION 8 7.1 Display and Fault Codes 8 7.2 Options 8 TABLE 2 - SINGLE PHASE RATINGS 9 TABLE 3 - THREE PHASE RATINGS 11 8. The charger should be permanently connected to the mains supply. The following options are available: Only the AC input wire configuration for multi-input chargers can be changed. The charger repair method described below is only applicable to professional charger repair electrical engineering personnel. Lead-acid battery safety precautions and storage instructions, Electric forklift battery repair work list, About battery forklift charging battery cover to open the problem. Page 5: Charger Features If injury does occur, apply the prescribed treatment for electrical shock and obtain medical attention immediately. Indication Abbreviation Interpretation 1.00 2.00 3.00 4.00 5.00 6.00 8.00 1 hour delay set 2 hour delay set 3 hour delay set 4 hour delay set 5 hour delay set 6 hour delay set 8 hour delay set Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts CHP CHamPion Control board is set to 2.55VPC not 2. If the battery is unplugged during charging, the charger will indicate OFF. 7.2 Options 8. 1.4The charger is used within the published performance rating for the unit involved. Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. b) Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. IF THIS IS NOT AVAILABLE, A FLOOR PLATE OF AT LEAST 1.43mm GALVANIZED OR 1.6mm UNCOATED STEEL EXTENDED AT LEAST 150mm BEYOND THE EQUIPMENT ON ALL SIDES MUST BE INSTALLED. TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-18-600S1Z 93 SCRFLX-18-750S1Z 116 SCRFLX-18-865S1Z 134 (50 Hz) 134 SCRFLX-24-260S1Z 40 SCRFLX-24-475S1Z 74 (50 Hz) 74 SCRFLX-24-600S1Z 93 (50 Hz) 93 WEIGHT 480 CABINET TYPE LBS KGS B 260 118 C 260 118 C 325 147 C 340 155 B 300 135 C 315 143 C 340 155 C 380 172 C 400 182 120 208 240 C.F. IMPROPER GROUNDING CAN RESULT IN THE RISK OF AN ELECTRIC SHOCK AND ELIMINATES CHARGER WARRANTY. APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS Pages 21-31 Instr. GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. I have a battery charger that is displaying the above codes. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. Ambient. With the input supply connected and no battery, the charger will, enter the standby mode. APPENDIX A: SCRFLX BATTERY CHARGERS. It is modern and works with all batteries up to 85 Ah. 8.0 CABINET OUTLINE/DIMENSIONS 13. "), IMPORTANT OPERATING AND SAFETY INSTRUCTIONS, 9.1 SCRFLX Charger Functional Description, APPENDIX A: SCRFLX BATTERY CHARGERS. When installing the push buttons ensure that there are no corrosive fumes deteriorating the contacts. Leading manufacturers of attachments, forks and related technologies for forklifts and AGVs. While charging, an equalize charge can be requested by pressing = and turned off by pressing =. Significant savings can be made on energy and operating costs and in CO 2 output. Chargers | Exide Chargers What are Chargers? If pressed a second time, it will cancel the equalize charge mode. Click here for more information. Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. In order to permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath and on top of the charger. does it work correctly with a battery connected? 7.1 Fault and Display Codes 8. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. 1.5The charger is used exclusively by the original user and by no other persons. The input, and output voltages used with this equipment may be high enough. Have the charger examined by a GNB service representative or local qualified service facility. b)Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). Operating Instructions and Safety Precautions for the 2100LP & 2100HP Chargers Safety Careful consideration must be taken when connecting this charger to a generator. In order to deliver the best experience please tell us where you are located. Click here for more information. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. Do not connect the next battery before you see indication OFF/FCA. They are designed to charge flooded lead-acid batteries only. The HP range of high-frequency chargers offers optimal charging while consuming less power. c)Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery to prevent arcing or burning. Any claimed defect is subject to GNB's inspection and judgment, after the defective product has been returned by the original user at its expense to GNBs designated point of shipment. The GNB SCRFLX battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. 7. We found new distributors with the help of Forkliftaction, Posted This LED indicates that the battery has reached 80% charge. 8.0 CABINET OUTLINE/DIMENSIONS FOR Z MODEL CHARGERS ONLY CABINET A B C D D (Mining) E (Mining) DIM. The Remote Stop / Equalize option is available for Z model chargers B and C cabinets, 6 36 cells only. If the output voltage of the rectifier module is normal, then perform the main circuit charge detection, plug the battery plug, start charging, measure the current with the clamp current meter, if there is a certain charging current (the current value varies with the battery power), Indicates that the entire main circuit is working properly. When the battery voltage is lower than 20V, you can . European Parliament last week passed the new EU Machinery Regulation. 1.2The charger is used under conditions for which it was designed and is not subject to misuse, negligence or accident. DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023, Mitsubishi Heavy Industries invests in PolyCharge, Posted WARNING: TO REDUCE THE RISK OF FIRE, INSTALL BATTERY CHARGER ON A FLOOR OF NON-COMBUSTIBLE MATERIAL SUCH AS. You can even use it for maintenance charging of most vehicle or leisure batteries. The charger comes with a fuseblock rated big enough to accommodate the highest possible current and voltage for that particular model. Verify AC voltage per nameplate of the charger and electricians tag. Primary switch contacts, fuses, bulbs, and filters are not warranted unless found to be defective prior to use. If the battery is unplugged during charging, the charger will indicate OFF/FCA. The floor mounting must be done with #3/8-16 UNC bolts (steel rack) or #3/8 lag screws and anchors (concrete floor). Only qualified personnel should operate or service this equipment. - C.F. CAUTION: USE MINIMUM 75C WIRING. 4.1GNBs liability is limited to the repair of the defect or, at GNBs option, the replacement of the defective parts. #>U Before proceeding check which transformer tap configuartion you have. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon startup, it means that there is a low or high AC voltage (+35%) or AC phase missing. For battery sizes not listed, contact your local GNB service representative. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. The BLACK DC cable must be connected to the battery negative (-), and the RED DC cable must be connected to the battery positive (+). CAUTION: USE MINIMUM 75C WIRING. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. This website is best viewed in Internet Explorer 10 or above. 0 4. 7.2 OPTIONS. The SCR100 battery charger can come with a factory installed Remote Stop / Equalize assembly option (partnumber V16-31365-50) in case the charger is out of reach for the operator. We will report back on the show itself next week, but the most significant news for the European equipment sector has probably been overlooked in the lead-up to the show. permanently connected to the mains supply. Options . The input. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. Appropriate measures must be taken to, Incorrect use of a charger or maladjustment of its controls can, damage a battery. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. The green ground wire in the AC input wiring must be connected to the charger ground stud (Identified by a green dot and ground symbol).
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